Connected Hardware ProductsTurnkey Commercial Hardware Engineering.
Bespoke connected hardware products development. Turnkey commercial IoT hardware engineering, custom enclosures (CAD/3D modeling), FCC/CE certification compliance, mass manufacturing handoff, and hardware lifecycle management.
Idea-to-Production
Turnkey Hardware Build
SolidWorks CAD
IP67 Enclosure Engineering
FCC / CE Cert
Regulatory Retail Compliance
Factory ICT
Automated Test Fixtures
Why Connected Hardware
Turnkey idea-to-mass-production. SolidWorks 3D CAD.
Enterprise connected hardware engineering combines turnkey electronics design, 3D enclosure CAD modeling, FCC/CE certification management, and automated factory test fixtures.
Turnkey Idea-to-Mass-Production
Guiding electronic hardware products from initial napkin sketch to custom PCB layout, 3D printed enclosure, FCC certification, and high-volume factory tooling.
Custom 3D CAD & Injection Mold Design
Designing IP67 waterproof plastic and aluminum hardware enclosures in SolidWorks and Fusion 360 optimized for plastic injection molding.
FCC / CE / RoHS Regulatory Certification
Managing full FCC Part 15, CE RED, and RoHS compliance testing inside accredited EMC chambers to guarantee legal commercial sales.
Automated Factory Test Fixture (ICT/FCT)
Designing pogo-pin factory In-Circuit Test (ICT) fixtures and automated board flashing software to ensure 100% manufacturing yields.
Connected Hardware Capabilities
Turnkey hardware, 3D CAD & FCC certification.
We deliver full-suite connected hardware services covering automated ICT test fixtures, DFM cost optimization, component supply chain sourcing, and rapid 3D prototypes.
Turnkey Commercial Hardware Product Engineering
Executing complete hardware product development lifecycle spanning electronics, mechanical CAD, firmware, and cloud backends.
Industrial Design & 3D Mechanical Enclosure CAD
Designing sleek ergonomic enclosures in SolidWorks with snap fits, rubber gaskets, and injection mold draft angles.
FCC, CE, RoHS & MFi Regulatory Certification QA
Managing radiated emissions, ESD immunity, and wireless SAR testing at certified labs for global retail compliance.
Automated Factory Testing Fixtures (ICT / FCT)
Building bed-of-nails pogo pin test fixtures for automated PCB programming and voltage verification on factory assembly lines.
Design for Manufacturing (DFM) & Assembly (DFA)
Optimizing PCB layer counts, component selection, and mechanical assembly steps to minimize unit production costs.
Supply Chain Procurement & Component Sourcing
Sourcing active electronics components through verified distributors (Mouser, DigiKey, Arrow) to eliminate long lead times.
Rapid SLA / SLS 3D Printing & CNC Mockups
Producing functional SLA 3D printed plastic enclosures and CNC milled aluminum prototypes in under 5 business days.
Lifecycle Hardware Maintenance & Revision Support
Managing Engineering Change Orders (ECO), component end-of-life (EOL) replacements, and board revision updates.
Industry Solutions
Connected hardware products for every commercial sector.
From smart home appliances to medical wearables, keyless smart locks, smart city air nodes, and cold chain loggers, we build commercial hardware products.
Smart Home Consumer Connected Appliance Products
Designing turnkey commercial smart air purifiers, connected espresso machines, and ambient mood lights.
Commercial Keyless Smart Door Lock Hardware
Engineering battery-operated smart locks with Apple HomeKey NFC, optical fingerprint sensors, and BLE access.
Healthcare Medical Wearable Patient Monitoring Products
Architecting FDA-compliant pulse oximeters, continuous body temperature patches, and cardiac monitors.
Smart City Outdoor Environmental Air Quality Nodes
Building IP67 solar-powered municipal air sensing nodes measuring dust, gas levels, and ambient noise.
Industrial Plant Machine Vibration Condition Monitoring Nodes
Designing magnetic-mount industrial vibration sensor nodes with 24-bit ADCs and RS-485 Modbus output.
Cold Chain GPS & Temperature Telemetry Tracker Products
Engineering ultra-thin temperature loggers and GPS tracking tags for cargo containers and shipping pallets.
Smart Agriculture Solar-Powered Field Sensor Nodes
Building IP68 waterproof soil moisture and weather nodes with 15km LoRaWAN wireless radios.
Smart Grid Power Metering & Solar Microgrid Products
Designing commercial 3-phase electric meter hardware and solar micro-inverter monitoring units.
Automotive OBD-II Fleet Telematics Dongle Products
Engineering compact OBD-II plug-in dongles reading vehicle CAN bus telemetry with cellular 4G LTE-M connection.
Retail Smart Shelf RFID Inventory Scanner Hardware
Building under-shelf RFID antenna reader bars for real-time automated store stock level tracking.
Micro-Mobility E-Scooter & E-Bike IoT Control Modules
Designing handlebar IoT control modules with GPS tracking, cellular connectivity, and electronic motor locks.
Oil & Gas Pipeline Explosion-Proof ATEX Sensor Products
Engineering intrinsically safe ATEX-certified gas sensors for hazardous oil refinery and chemical pipeline areas.
Connected Hardware Feature Modules
Production-ready hardware feature components.
Complete list of turnkey product cores, SolidWorks 3D CAD engines, and automated factory ICT test modules included.
Turnkey Electronics & Firmware Product Core
Unified hardware architecture integrating MCU electronics, embedded firmware, and cloud backends.
SolidWorks IP67 Waterproof 3D Enclosure CAD
Custom SLA/SLS 3D modeled plastic enclosures featuring silicone seals and injection mold draft angles.
FCC / CE / RoHS Regulatory Compliance Suite
Comprehensive EMC chamber testing suite guaranteeing 100% compliance with international retail standards.
Automated Pogo-Pin Factory ICT Test Fixture
Automated bed-of-nails hardware test fixture flashing firmware and verifying PCB voltages in under 15 seconds.
Design for Manufacturing (DFM) Cost Optimizer
BOM optimization engine replacing obsolete or expensive components with high-availability equivalents.
Multi-Distributor Component Supply Chain Matrix
Real-time inventory tracker monitoring component stock levels across Mouser, DigiKey, and Arrow.
Rapid SLA 3D Print & CNC Aluminum Prototype Hub
Fast-turn prototype production delivering functional physical hardware units for field testing.
Engineering Change Order (ECO) Revision Manager
Structured hardware documentation tracking schematic revisions, Gerber updates, and firmware hashes.
Audit Trail & Hardware CAD Revision Vault
Permanent timestamp logs recording every SolidWorks CAD model edit, schematic change, and BOM export.
PostgreSQL Manufacturing Yield Analytics Vault
ACID database storage logging factory test results, board pass/fail rates, and component lot numbers.
Single Sign-On (SSO)
Integrating SAML 2.0 and Azure AD for secure corporate hardware CAD and engineering workspace access.
Automated Monthly Hardware Production Reports
Cron-scheduled dispatches detailing factory manufacturing yield rates, component lead times, and unit costs.
Technology & Tools
Modern connected hardware tech stack. High throughput.
We use SolidWorks Enterprise, Altium Designer, Nordic nRF52, STM32, SLA 3D Printing, and Pogo-Pin ICT Fixtures.
Hardware & CAD
- SolidWorks Enterprise
- Fusion 360 CAD
- Altium Designer PCB
- KiCad EDA Suite
Microcontrollers & MCUs
- Nordic nRF52 / nRF53
- STM32 (Cortex-M4/M7)
- ESP32-S3 / ESP32-H2
- Microchip SAM / PIC
Wireless & Antennas
- Wi-Fi 6 / BLE 5.0
- LoRaWAN (Semtech)
- Cellular LTE-M / NB-IoT
- PCB Trace / Ceramic Patch
Prototyping & Enclosures
- SLA / SLS 3D Printing
- CNC Milled Aluminum
- Silicone Gasket Seals
- Plastic Injection Molding
Factory Testing
- Pogo-Pin ICT Fixtures
- LabVIEW Test Automation
- J-Link Batch Flasher
- Barcode Serial Scanners
Certifications
- FCC Part 15 Class B
- CE RED Directive
- RoHS / REACH Compliant
- IP67 / IP68 Waterproof
Security & Quality
Encrypted SolidWorks CAD vault & FCC / CE chamber compliance QA.
NDAA NDA compliance, factory test fixture key injection, and IP67 waterproof submersion testing.
Connected Hardware Security
Encrypted SolidWorks CAD & Gerber Vault Storage
Protecting client CAD enclosure files, Gerber manufacturing layers, and proprietary PCB schematics with AES-256.
NDAA & SOC 2 Compliant Hardware Operations
Enforcing strict non-disclosure security standards for client commercial hardware products and trade secrets.
Factory Test Fixture Encryption & Key Injection
Injecting unique encrypted private keys into hardware microcontrollers during automated factory assembly.
Immutable Engineering Change Order (ECO) Logs
Permanent timestamp logs recording every CAD revision edit, schematic modification, and BOM swap.
Isolated Hardware Prototype Staging Sandboxes
Testing hardware prototypes inside RF shielded Faraday cages and environmental chambers.
QA & Ergonomics Verification
FCC / CE Radiated & Conducted Emissions QA
Testing hardware prototypes inside accredited EMC anechoic chambers to guarantee zero interference spikes.
IP67 / IP68 Submersion Waterproof Testing QA
Submerging hardware enclosures in 1 meter of water for 30 minutes to verify 100% silicone seal integrity.
Drop & Mechanical Shock Reliability Test QA
Executing 1.5-meter concrete drop tests and vibration table testing to verify structural enclosure strength.
Factory Pogo-Pin ICT Test Fixture Yield QA
Verifying factory bed-of-nails test fixtures achieve 99.5%+ accurate pass/fail classification on PCB lines.
Extreme Temperature Thermal Stress Test QA
Operating commercial hardware units inside environmental test chambers from -40°C to +85°C for 72 hours.
12-Step Lifecycle
Proven connected hardware methodology.
From product vision to schematic design, 3D CAD enclosure engineering, firmware build, SLA prototypes, FCC/CE certification, automated ICT test fixtures, and injection mold tooling.
Product Vision & Architecture Specs
Defining commercial product goals, target unit production cost (COGS), wireless range, and battery lifespan.
Electronics Schematic & Multi-Layer PCB Layout
Designing circuit schematics and routing multi-layer PCB boards with 50-ohm RF impedance trace matching.
3D Mechanical CAD Enclosure Engineering
Creating ergonomic 3D enclosure models in SolidWorks with IP67 rubber gaskets and injection mold draft angles.
Embedded Firmware & OTA Bootloader Build
Writing C/C++ bare-metal or RTOS firmware with hardware HAL drivers and fail-safe dual-bank OTA bootloaders.
Rapid 3D Print Prototype & Board Bring-Up
Producing SLA 3D printed enclosures, assembling prototype PCBs, and performing hardware board bring-up.
FCC / CE / RoHS Regulatory Compliance QA
Submitting prototype units to certified EMC testing labs for full FCC Part 15 and CE RED retail certification.
Automated Factory Test Fixture (ICT/FCT) Build
Building pogo-pin bed-of-nails factory test fixtures and batch programming software for assembly lines.
Injection Mold Tooling & Mass Manufacturing
Cutting steel injection mold tooling, conducting pilot factory runs, and delivering mass production hardware.
Industry Domain Focus
Connected hardware products built for your sector.
We engineer turnkey commercial electronic hardware products tailored to your specific commercial industry.
Enterprise B2B & SaaS
Connecting enterprise equipment, server room environmental sensors, and office energy management systems.
Healthcare & Life Sciences
Architecting FDA-compliant pulse oximeters, continuous body temperature patches, and cardiac monitors.
FinTech & Financial Services
Engineering battery-operated smart locks with Apple HomeKey NFC, optical fingerprint sensors, and BLE access.
Real Estate & PropTech
Designing turnkey commercial smart air purifiers, connected espresso machines, and ambient mood lights.
Logistics & Supply Chain
Engineering ultra-thin temperature loggers and GPS tracking tags for cargo containers and shipping pallets.
E-Commerce & Marketplaces
Designing magnetic-mount industrial vibration sensor nodes with 24-bit ADCs and RS-485 Modbus output.
Related Services
Explore complementary IoT & embedded services.
FAQ
Connected Hardware FAQs.
Questions we get before kicking off turnkey commercial IoT hardware engineering and 3D enclosure CAD design.
- A typical commercial IoT hardware timeline spans 6 to 9 months: 1-2 months for schematics & 3D CAD, 2 months for prototype bring-up, 2 months for FCC/CE compliance testing, and 2-3 months for plastic injection mold tooling and pilot factory runs.
Let's build something great
Tell us your connected hardware goals.We'll engineer your commercial hardware product.
Schedule a free connected hardware consultation with our senior product engineers. Receive a DFM analysis, unit COGS estimate, and project roadmap.